Adjustable Wire Cut Coil Machine WPM-110CL

Detailed description

Headline: Precision and Automation Redefined: The Advanced Wire Cut Coil Machine for Superior Wire Processing

Introduction:

Experience a new era of efficiency and precision in wire processing with our advanced Wire Cut Coil Machine. This state-of-the-art equipment is engineered to automate and optimize your wire coiling and cutting operations, delivering exceptional accuracy and consistent results. Featuring high-quality Main Electrical Components and meticulously crafted mechanical parts, this machine is designed for reliability, durability, and superior performance in demanding production environments.

Key Features and Benefits:

• High-Precision Winding Mechanism: Powered by a robust 750W servo motor and planetary reducer, the winding mechanism ensures smooth, precise, and powerful coiling. This combination guarantees consistent winding quality and efficient operation.
• Intelligent PLC Control System with Touch Screen Interface: The integrated PLC control system, combined with a user-friendly touch screen, provides intuitive operation and precise control over all machine functions. Programming winding parameters and adjustments are simple and efficient, maximizing operator convenience.
• Japanese NSK Sliding Guide Rail for Smooth and Accurate Movement: Utilizing NSK brand sliding guide rails from Japan, the machine ensures exceptionally smooth and accurate linear motion. This premium component contributes to the overall precision and reliability of the wire coiling process.
• Robust and Durable Rack and Chassis: Built upon a sturdy, self-made rack and chassis, this machine is designed for long-term durability and stability in demanding industrial settings. Its robust construction ensures consistent performance and minimizes vibration during operation.
• Reliable Electrical Components for Consistent Performance: Incorporating two sets of relays and one set of OMRON sensors as Main Electrical Components, the machine guarantees reliable and consistent electrical performance. These high-quality components contribute to the overall stability and longevity of the equipment.
• Integrated Pneumatic Wire Cutting Mechanism: The built-in pneumatic wire cutting mechanism ensures clean, efficient, and automated wire cutting after coiling. This automated process eliminates manual cutting steps, enhancing productivity and precision.
• Accurate Meter Counting with Rotary Encoder: The machine employs a pulling rotary encoder-based meter counting mechanism for highly accurate wire length measurement. This precise meter counting capability ensures consistent coil lengths and minimizes material waste.
• CNC Machined Fixture Parts for Precision Engineering: Critical mounting plates and processing fixture parts are manufactured using CNC computer gong numerical control machining centers. This ensures exceptional precision and dimensional accuracy, contributing to the overall quality and performance of the machine.
• High-Quality Processing and Assembly: All parts undergo rigorous processing in accordance with engineering designs, including milling, grinding, turning, wire cutting, and heat treatment. This meticulous manufacturing process, followed by careful clamping, electrical installation, and commissioning, guarantees the highest quality and performance.
• Customizable Wire Fixture (Shaft) for Versatility: The wire fixture (shaft), made of durable stainless steel, can be customized to meet specific customer requirements. The machine is equipped with a standard spool for wire winding, allowing for adaptability to different wire types and coil dimensions.
• Adjustable Winding Parameters for Flexibility: Users can easily adjust the winding inner diameter (50-300mm), winding meters or turns, and winding speed (1-8 turns/second) to accommodate various wire specifications and coil requirements.
• Optional Row Stroke for Different Coil Lengths: The machine comes standard with a 120mm row stroke, with an optional 200mm stroke available for processing longer coils, providing adaptability for diverse coil lengths.
• Wide Range of Disk Diameter Options: Choose from multiple disk diameters (220mm, 280mm, 320mm, 350mm – 350mm customizable) to optimize the machine for different coil sizes and wire volumes.
• Compact Footprint and Manageable Weight: With dimensions of L800×W1000×H1030 and a weight of 180KG, the machine offers a relatively compact footprint, making it suitable for various production environments.

Technical Specifications: